News & Press

Hoffman on Testing: A Hole Diameter Is Not a Leak Rate!

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Engineering 101 Are you seeing the same regression in the manufacturing engineering field that I am? Some examples are so stunning and confounding—I scratch my head and wonder how it began. Is it poor schooling? A desire for cost-cutting that throws caution and common sense to the winds? Senility? Here’s a case in point that I’ve run across a few times now. Engineering 101 tells us that a leak is measured in standard cubic centimeters per minute, pascal cubic meters per second, milligrams per second, or some ...

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The Five Rules of Effective Leak Testing

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Designing a leak-testing system that meets appropriate reliability and reproducibility standards requires a thorough understanding of relevant test methods and technologies. That knowledge base is rarely available in house. Penny wise, pound foolish It is a distressing fact that leak-testing missteps are all too common in the medical device industry. Unlike some industries that traditionally enlist experienced outside applications engineers to develop turnkey test systems, many device manufacturers try to keep this in-house under the misguided notion that they are controlling costs by not outsourcing the project. ...

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Hoffman on Testing

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Cheap Fixtures Cost More in the Long-Run When I travel the world to assist assembly plants that are having difficulties achieving gauge R&R standards, I can usually spot the extent to which testing requirements are misunderstood by taking a quick look at the test fixtures. Off-the-shelf fixtures are a big red flag that immediately suggests that containing upfront costs was the most important driver in designing the system. Everyone wants to minimize costs. That’s understandable with or without a worldwide recession and unprecedented global competition. It’s ironic, ...

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Real Time Monitoring Software

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For Optimizing Test Conditions In Leak Testing Applications Real Time Monitoring software for optimizing test times and isolating problems in leak testing applications is now available from InterTech Development Company, arguably the world’s leading authority on test-centric assembly specializing in automated leak and functional testing. InterTech’s S3085 monitoring software helps provide users with the means to show real time traces of how their test instrumentation transducers are performing versus actual cycle times. The InterTech S3085 Software enables data transfer between a PC and test instrumentation and can ...

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Industrial Leak Test and Functional Test Applications Library

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Application-specific information on leak testing Manufacturing engineers, machine builders and others in need of application-specific information on leak testing and functional testing can now access an online library of leak test and functional test applications in the InterTech Development Company website . InterTech Development, arguably the world leader in applications engineering for leak test, functional test, and test-intensive test and assembly operations, is making this applications library available to help companies involved in assembly and test gain a better understanding of how factors such as fixture ...

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New Standard for Leak Test Calibration Accuracy

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Electronic technology for self-calibration and automatic validation M1075Y – Single Channel Leak Detector InterTech Development Company announces that CalVal™, the world’s only electronic technology for self-calibration and automatic validation of leak testing can now achieve an accuracy of +/-2% of reading or 0.02 sccm (standard cubic centimeters per minute). This new CalVal standard further differentiates InterTech’s patented technology for electronic calibration from relatively unreliable mechanical calibration methods and allows manufacturers to maintain the highest quality standards without slowing production line output for time-consuming mechanical calibration. With CalVal, ...

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Temperature Effects – Some InterTech Insights

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Temperature Compensation What is adiabatic heating or cooling in leak testing applications and why is it significant? During leak testing, when a part is at atmospheric pressure and ambient temperature is pressurized, the incoming air compresses the residual air in the part causing that air to heat. The resulting air temperature, which is now warmer than the part being leak tested, cools to the temperature of the part. This is usually the dominant thermal effect in the leak test. When a part is at atmosphere and then ...

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Test-Centric Assembly

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Uptime Optimization Services 18 station chassis optimized for test centric assembly Machine builders, automotive component manufacturers, and others seeking faster test-intensive assembly operations can now access InterTech Development Company’s Uptime Optimization consulting services that detail how to incorporate on-line calibration and validation of test technology, automation of temperature compensation during testing, and similar engineering that minimizes or eliminates previous needs to shut down test-centric assemblies for recalibrations. InterTech Development Company engineers estimate that a combination of solid state capabilities for online recalibrations can eliminate up to 60 ...

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Medical Device Testing – Some InterTech Insights

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Medical device – Current Good Manufacturing Practices Which medical devices require leak testing, flow testing, crack pressure testing, electronic calibration or other medical device testing for strict adherence to cGMP? Medical device cGMP requires stringent testing standards for a wide range of medical products and medical devices. A short list includes: laparoscopic instruments blood collection kits IV bags medical tubing medical check valves obturators catheters oxygen delivery systems insulin pumps pacemakers syringes medical and pharmaceutical packaging pen injectors implanted medical devices Which tests are critical to the cGMP of medical check valves Plastic medical check valves need to work automatically with control by ...

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